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Strona 1 - BUFFERED INTERFACE CONVERTER

BIC-II BUFFERED INTERFACE CONVERTERInstruction ManualPL-371January 199633453710Rev 3.0

Strona 3 - TABLE OF CONTENTS

SPECIFICATIONSBIC-IIPower : » 100/115/200/230 V ± 15% jumper selectable» 50/60 Hz, 50 VAPower Fuse : » 2/10 amp MDL Slo-Blo Products : » BIC mode

Strona 4 - APPENDICES

Protocol : » Host / BIC II : » ASCII messages, 7 bit word, even parity, one stop bit.» ASCII messages, 8 bit word, no parity, one stop bit.» P

Strona 5 - WIRING FORMATS

INSTALLATIONBIC-IIThe BIC-II should be mounted in an area that will allow operation within the specified operating temperaturerange and that is suitab

Strona 7 - GENERAL INFORMATION

START UPHARDWARE SET UPHOST / MILLBUS BAUD RATEDetermine the serial communication baud rate of the host computer orPLC and open the SW 1 contact (1-5)

Strona 8 - Interface

OPERATING MODE› SW 2 - 6 : set contact to correspond to the desired protocol. › BIC : may be used when replacing a BIC with a BIC-II(refer to Func

Strona 9

FUNCTIONALSERIAL COMMUNICATIONIn general, Milltronics products designed for serial communication transmit data over a bipolar current loop.This format

Strona 10

MODBUS MODEThis mode permits the BIC-II to operate as a Modbus ASCII slave device. By utilizing register mappingsimilar to that used by most PLC’s, t

Strona 11 - SPECIFICATIONS

NETWORKING MULTIPLE BIC-II’sWhen communication with more products than a single BIC-II can support is desired, up to 31 BIC-II’s may beinterconnected

Strona 14

APPLICATIONSThe following examples illustrate the most common applications to which the BIC-II may be applied. Refer tothe example which best resemble

Strona 15 - START UP

BIC REPLACEMENT - EXAMPLEA BIC utilized for communication between an AiRanger DPL and a host device is to be replaced by a BIC-II.Disconnect the BIC a

Strona 16 - POWER UP

MULTIPLE BIC-II’s - EXAMPLEA communication network is to be established which will require a PLC to communicate with 2 AiRanger IV’s set to 9600 baud

Strona 18

BIC PROTOCOL This is the protocol utilized when a BIC-II is operating in the BIC mode, as an interface between a host deviceand a Milltronics product

Strona 19 - NETWORKING MULTIPLE BIC-II’s

DATA FIELD DESCRIPTIONS For instruction purposes, messages are divided into a number of data fields. By identifying data fields, eachsection of the me

Strona 20

BIC-II MESSAGESThe following messages may be transmitted from the host to instruct the BIC-II to perform the operationspecified. The ASCII characters

Strona 21 - APPLICATIONS

RESETReset may be used to reset the BIC-II to the factory BIC mode software setup. When a Reset message istransmitted from the host, the BIC-II resets

Strona 22 - BIC REPLACEMENT - EXAMPLE

FORMATThis message may be transmitted from the host to instruct the BIC-II to alter the format of the productmessage. (Refer to Product Messages).Form

Strona 23 - MULTIPLE BIC-II’s - EXAMPLE

TABLE OF CONTENTSTITLE PAGE #GENERAL INFORMATIONAbout This Manual 1 - 1About The BIC II 1 - 1Features 1 - 3SPECIFICATIONSBIC II 2 - 1Cabling 2 - 2INST

Strona 24

PRODUCT MESSAGES Product Messages refers to messages which may be received by the host from the BIC-II in response to aRAM Table Request or FIFO Buffe

Strona 25 - BIC PROTOCOL

AIRANGER XPL When the BIC-II is in the AiRanger mode (factory setting), the AiRanger XPL, XPL Plus or DPL PlusMeasurement message (MT00) will be as fo

Strona 26 - DATA FIELD DESCRIPTIONS

ALTERNATE FORMAT When the Format message is transmitted from the host to the BIC-II, an AiRanger IV or AiRanger DPLmeasurement (MT00) is altered by th

Strona 27 - BIC-II MESSAGES

BIC-II PROTOCOLThis is the protocol utilized when the BIC-II is operating in the BIC-II mode, as an interface between the hostdevice and Milltronics p

Strona 28

MESSAGESThe following diagrams illustrate messages that can be used when communicating under specific conventionand to specific products.DATA FIELD DE

Strona 29

SOM (Start Of Message) This field contains the Host/BIC-II start of message character. ASCII character = STX (normally generated by simultaneously

Strona 30 - PRODUCT MESSAGES

MSG (Product Message)Contains the message received from (or in some cases, transmitted to) the product connected to the BIC-IIproduct port. The type

Strona 31

STOPIdentifies the number of stop bits that will be utilized in each byte of the messages received from (ortransmitted to) the product connected to th

Strona 32

SOFTWARE SET UPEach product port must be set up to identify the structure and sequence of the messages that will be receivedfrom the Milltronics produ

Strona 33 - BIC-II PROTOCOL

DUPLEX PORT INITIALIZATIONThis message prepares a BIC-II port to communicate with a product utilizing duplex convention. Data ASCII ExampleField Chara

Strona 34

BIC PROTOCOLSimplex Convention 7 - 1Data Field Descriptions 7 - 2Software Set Up 7 - 2BIC-II Messages 7 - 3Product Messages 7 - 6BIC-II PROTOCOLConven

Strona 35

The response received will consist of the following data fields :SOM ➟ BIC-II I.D. ➟ PORT ➟ MSG ➟ EOMThe contents of the MSG field will be equal to th

Strona 36

SELF TESTThis message instructs the BIC-II to perform an on-line self test and return the results.Data ASCII ExampleField Character Description SOM S

Strona 37

PRODUCT MESSAGES Product messages transmitted from the Host to the BIC-II must be in the following format :SOM ➟ BIC-II I.D. ➟ PORT ➟ MSG ➟ EOMThe BIC

Strona 38

MODBUS PROTOCOLGENERALIn recent years, Modbus has become an industry standard communications protocol for PLC’s(Programmable Logic Controllers) and DC

Strona 39

BIC-II GENERAL REGISTERSSelf TestThe BIC-II Self Test is an on-line self diagnostic feature which checks and reports on the health of the BIC-IIhardwa

Strona 40 - Field Character Description

Port InitializationA Port Initialization prepares the BIC-II to communicate with a Milltronics product. Write a Port Initializationmessage for each BI

Strona 41

Hold ConditionRead the HOLD CONDITION register frequently during normal operation. A product HOLD occurs whenevera simplex convention product is taken

Strona 42

REGISTERS When a Port Initialization configures a BIC-II product port to suit an AiRanger XPL, XPL Plus or DPL Plus, theproduct data registers (read o

Strona 43

Air Temperature RegistersAiRanger XPL, XPL Plus and DPL Plus Air Temperature registers contain a value derived from the airtemperature measurement for

Strona 44

AIRANGER DPL REGISTERSWhen a Port Initialization configures a BIC-II product port to suit an AiRanger DPL, the product data registers(read only) are a

Strona 45

FIGURESFig. 1 Outline and Mounting 12 - 1Fig. 2 BIC-II Layout 12 - 2WIRING FORMATSFig. 3A BIC-II / AiRanger XPL Interconnection 12 - 3Fig. 3B BIC-II /

Strona 46 - BIC-II PRODUCT DATA REGISTERS

Reading Registers AiRanger DPL Reading registers contain the measurement display value. Two registers are used for thereading associated with each poi

Strona 47

AIRANGER IV READ ONLY REGISTERSWhen a Port Initialization configures a BIC-II product port to suit an AiRanger IV, the product data registersare assig

Strona 48

Reading Registers AiRanger IV Reading registers (read only) contain the measurement display value. Two registers are used forthe reading associated wi

Strona 49

LIQUIDRANGER READ ONLY REGISTERSWhen a Port Initialization configures a BIC-II product port to suit a LiquidRanger, the product data registersare assi

Strona 50

Reading Registers LiquidRanger Reading registers (read only) contain the measurement display value. Two registers are usedfor the reading associated w

Strona 51

COMPUX WRITE ONLY REGISTERSWhen a Port Initialization configures a BIC-II product port to suit a CompuScale or CompuFlo seriesintegrator, several writ

Strona 53

TROUBLESHOOTINGSELF TESTThe BIC-II is capable of performing two levels of automatic self diagnostic tests upon initial power up; Normal,and Test. The

Strona 54

TESTThe BIC-II performs more extensive circuitry tests and then awaits the operator to perform a DIP switch andLED test. Set the BIC-II, board A, swit

Strona 55

BIC-II TEST DISKThe BIC-II Test Disk (copyright Milltronics 1991) communication test program operates under MS-DOS. Thisprogram tests communication be

Strona 57

96/01/09BIC-II MODBUS PROTOCOL REGISTER MAPPORT REGISTER XPL DPL AIR4 LIQUID COMPUX DPL Plus XPL Plus 1 * STATUS 40001-40010 40001-40006 40001-4

Strona 58 - NORMAL OPERATION

96/01/09BIC-II MODBUS PROTOCOL REGISTER MAPPORT REGISTER XPL DPL AIR4 LIQUID COMPUX DPL Plus XPL PLus 4 * STATUS 43001-43010 43001-43006 43001-43120

Strona 59 - BIC-II TEST DISK

PLC REQUIREMENTSAs Programmable Logic Controllers continue to revolutionize the process control industry, new andinnovative ideas become reality very

Strona 60 - PL-371 11 – 2

ASCII / HEXADECIMAL / BINARY CONVERSION CHARTSTX = start of text LF = line feed CR = carriage return. = decimal point ---- = not applicableASCII ASCII

Strona 61 - PL-371 11 – 3

OUTLINE AND MOUNTING172 mm(6.8")lid screws( 6 places )91 mm(3.6")16 mm(0.6")suitable location for conduit entrances(water tight conduit

Strona 62 - PLC REQUIREMENTS

BIC-II LAYOUT96/01/09FIG. 2PL-371 12 – 2

Strona 63 - . = decimal point

WIRING FORMATSBIC-II / AiRanger XPL Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction manual PL-336 for wiring o

Strona 64 - OUTLINE AND MOUNTING

WIRING FORMATS (cont’d)BIC-II / AiRanger DPL Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction manual PL-295 fo

Strona 65 - BIC-II LAYOUT

WIRING FORMATS (cont’d)BIC-II / AiRanger IV Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction manual PL-250 for

Strona 66

WIRING FORMATS (cont’d)BIC-II / LiquidRanger Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction manual PL-270 fo

Strona 67 - WIRING FORMATS (cont’d)

GENERAL INFORMATIONABOUT THIS MANUALIt is essential that this instruction manual be referred to during the installation and start up of the Milltronic

Strona 68

WIRING FORMATS (cont’d)BIC-II // CompuScale IIA / CompuFlo Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction ma

Strona 69

WIRING FORMATS (cont’d)BIC-II / OCM-II Interconnectionto other productsas required1. BIC-II, ports 1-6, RX input is non-polarized.2. Refer to instru

Strona 70

WIRING FORMATS (cont’d)MillBus / Multiple BIC-II Interconnection1. One 100 Ω MillBus loop termination resistor is supplied with each BIC-II. For sin

Strona 71

WIRING FORMATS (cont’d)BIC-II / AiRanger XPL Plus Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction manual PL-4

Strona 72

WIRING FORMATS (cont’d)BIC-II / AiRanger DPL Plus Interconnection1. BIC-II, ports 1-6, Rx input is non-polarized.2. Refer to instruction manual PL-4

Strona 73

WIRING FORMATS (cont’d)Host Interconnection* The interface BIC-II must have the indicated jumpers removed. Refer to MillBus / Multiple BIC-II Interc

Strona 74 - FIG. 3 I

WIRING FORMATS (cont’d)Power Wiring Detail1. All wiring must be done in conjunction with approved conduit, boxes and fittings and to procedures in ac

Strona 75 - FIG. 3J

AiRanger IVAiRangerXPLAiRanger DPLComputerPLCCVCCLiquidRangerOCM IICompuscale / CompuFloIntegratorORBIC-IITypical BIC-II Communication Network Product

Strona 76

FEATURES✓ The BIC-II MillBus substantially reduces cable requirements when communication with several Milltronicsproducts is required.✓ Auto Polarity

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